The PCB Functional Tester is designed for production-line validation of Trimmer PCBs at both semi-finished (without battery) and finished (with battery) stages. The system verifies electrical functionality, protection circuits, and motor control behavior using controlled power inputs, battery simulation, and precise voltage and current measurements—ensuring safe, reliable, and compliant PCB operation before final dispatch.
| TYPE OF TESTS | SPECIFICATIONS |
|---|---|
| Functional Testing (without battery) | Complete functional verification in semi-finished stage |
| Functional Testing (with battery) | Full functional verification in finished product stage |
| Standby Current Measurement | High-accuracy low-current measurement |
| Inlet Diode (SID) Verification | Correct polarity and protection verification |
| Battery OVP & UVP Protection Testing | Over-voltage and under-voltage protection validation |
| Inlet & Battery Charging Current Test | Current regulation and charging behavior verification |
| Motor Dummy Voltage Test | 2.1–2.5 V (ON), ~0 V (OFF) |
| RC-only Motor Safety Check | Motor drive safety logic verification |
| Input Supply | Up to 15 V |
| Maximum Output Current | 1 A |
| Operating Temperature | 20°C to 50°C |
| Measurement Accuracy | Up to ±0.05% |
| Battery Simulation | Supported (sink and source current) |
| Supports testing at multiple PCB assembly stages |
| Battery dummy compatible (sink and source current) |
| Accurate low-power standby current measurement |
| Protection circuit validation (OVP / UVP) |
| Motor control logic verification using dummy load |
| Production-ready, repeatable test workflow |
| Test data analytics and reporting |
Using NI-powered DAQ and structured FCT methodologies, Exeliq delivers custom PCB functional test solutions optimized for manufacturing environments. Our systems ensure early fault detection, protection validation, and consistent quality, helping manufacturers reduce failures and improve overall product reliability.
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